JSM open-end spinning rotor cup for Rieter rotor spinning machines — multi-angle catalogue view
Rieter R60 · Fully Automatic · R60-EC1 Bearing

40-XTC-BD-EC1 Rotor Complete

40-XTC-BD-EC1 XTC · Extra narrow · Compact

Extra-narrow XTC rotor complete for closely controlled fine yarns (Ne 16–40) on the Rieter R60 fully automatic platform. Boronized (boron-steel) base with a diamond working face. Every assembly is dynamically balanced and vibration-checked before shipment, at 40–60% below the OEM part price.

Groove Type XTC — Extra narrow
Rotor Cup Diameter Ø 40 mm
Coating boronized base + diamond coating
Bearing R60-EC1 · Rieter R60
Technical Data

40-XTC-BD-EC1 — Complete Specifications

All measurements in millimetres. Every rotor complete assembly is 100% dynamically balanced on our own balancing line before shipment.

Model Number40-XTC-BD-EC1
Rotor Cup DiameterØ 40 mm
Groove TypeXTC — extra narrow profile for compact fine counts
CoatingBD — B: boronized (boron-steel) substrate · D: diamond top layer (HV 1000-1200, friction coefficient 0.05–0.1)
Bearing TypeR60-EC1 — bearing standard for the Rieter R60 platform
Compatible MachinesRieter R60 (fully automatic rotor spinning)
Suitable Yarn CountNe 16–40 — compact fine counts
Fibre TypeCombed cotton · viscose · modal at fine counts · compact yarn applications
Balancing Standard100% dynamic-balanced · vibration-checked before packing
OEM CompatibilityDimensionally identical to the original Rieter part — direct drop-in replacement
Price Advantage40–60% below the OEM original part price at equivalent dimensional accuracy
Rotor GroupOne of 4 rotor models in the R60-EC1 group (31–40 mm diameter range)
Minimum OrderFlexible — sample orders accepted for quality verification
Lead TimeStandard 7–15 days · urgent orders available on request
Groove Engineering

Why XTC Groove for Compact Fine Yarn

Extra-narrow geometry is for mills that judge a rotor on yarn appearance: XTC holds the deposition zone tight so fibre placement stays exact at the top of the count range. Bearing fit is unchanged across the group — only the groove profile and cup size distinguish the models.

XTC Groove — Applicable Yarn Count Range

The extra-narrow profile is at its best above Ne 20. Medium counts are better served by the G groove. Mills usually run a sample first to verify the groove on the machine before a bulk order.

XTC groove · Ne 16–40
Ne 3Ne 10Ne 16Ne 24Ne 30Ne 40Ne 60+
XTC groove coverage (Ne 16–40)
Coarse 3–16 Ne  ·  Medium 16–30 Ne  ·  Fine 30–40 Ne
XTC

XTC Groove — Precision at the Fine End

Because the deposition zone is so tight, the XTC rotor holds a stable fibre ring even when the raw material varies. Mills running compact fine counts use it to keep yarn appearance predictable order after order. Extra-narrow rotors reward mills whose count and fibre supply are already under control.

↻

Stable on Variable Raw Material

A tight, clean cross-section keeps the fibre ring steady even when the cotton lot changes.

⊙

Best Above Ne 20

The tighter the zone, the finer the count it suits — this profile is aimed at the top of the Ne 16–40 band.

↗

Extra-Narrow Zone

The tightest groove in the range gives the closest control of where fibres land during deposition.

≡

Compact Yarn Appearance

Tight placement control is what makes compact-style fine yarns look uniform doff after doff.

Surface Engineering

What BD Means: Base and Working Surface

The trailing letters of the model code are two independent codes, not one word: B is the substrate, D is the working surface. The diamond layer is only microns thick, so the boronized base underneath is what carries the load. That pairing is why this rotor holds its profile on long runs. Standard lead time on coated rotors is 7–15 days, with urgent orders on request.

B — Boronized base
In this code · Substrate layer
Substrate hardening
Boronized / boron steel Supports the D layer Fibre impact

B = boronized (boron-steel) substrate. A diamond film is only microns thick, so the steel underneath decides whether it survives: a soft substrate deforms under fibre and grit impact and the film cracks and spalls off. The boronized base is the hardening step that keeps the diamond layer intact.

D — Diamond coating
In this code · Working surface
HV 1000-1200
CVD diamond film Friction 0.05–0.1 Anti-stick

D = diamond top layer, grown on the prepared substrate as a micron-scale film. It takes the fibre and grit contact directly, which is where the wear resistance, the friction coefficient of 0.05–0.1 and the anti-stick behaviour come from that hold the groove profile over long runs. Diamond coating technology of US origin, applied on JSM’s own treatment line.

Compatibility

Which Rieter Machines Use 40-XTC-BD-EC1?

Machine fit is set by the bearing: R60-EC1 here, for the Rieter R60 platform. Other Rieter generations use different rotor groups.

✓ Rieter R60 — R60-EC1 bearing
Fully automatic platform. 40-XTC-BD-EC1 is one of 4 rotor models in the R60-EC1 group (31–40 mm diameter range).
✗ R60-AE1 — the second R60 rotor group
Same R60 machine, different bearing: see 28-XG-BD-AE1, 31-XT-BD-AE1 and the rest of the R60-AE1 group.
✗ R40-AE / R40-EC — older R40 groups
R40 rotor groups use R40-AE / R40-EC bearings and do not interchange with the R60 bearing groups.
✗ Rieter R923 / R35 / R36 / R37
Semi-automatic platforms running T013 or 73-1-69 bearings with C-series and S-series rotor codes.
Application Guide

What to Spin with 40-XTC-BD-EC1

Application guidance for 40-XTC-BD-EC1 on the fully automatic side of the Rieter range; counts and fibre types follow the XTC groove specification.

Typical Use
✓ Mills running a narrow, strictly controlled count schedule
✓ Work where standard profiles are not tight enough
✓ Compact and appearance-critical fine yarns
✓ Fine counts at the top of the Ne 16–40 band
Consider Another Groove For
◇ High-impurity or abrasive fibre — DN diamond coating
◇ Medium counts Ne 16–30 — G standard or U general purpose
◇ Less exacting fine counts — XT / T narrow groove
◇ Blends and speciality fibres — S groove
Groove Options in This Catalogue
→ TT: Extra narrow (Ne 16–40) — this model
→ See all 4 Rieter R60 rotor models →
FAQ

40-XTC-BD-EC1 — Frequently Asked Questions

Answers to the questions buyers ask most often about this rotor. If yours is not listed, send it with your machine model and current rotor code — we reply within 24 hours.

Is 40-XTC-BD-EC1 compatible with my Rieter R60 machine?
40-XTC-BD-EC1 uses the R60-EC1 bearing, which is the rotor standard for the Rieter R60 platform. It is one of 4 rotor models in the R60-EC1 group (31–40 mm diameter range). If your spinning box runs a different bearing series the rotor will not interchange — send us your machine model and current rotor code and we confirm within 24 hours.
What does the model code 40-XTC-BD-EC1 mean?
40 is the rotor cup diameter in millimetres — Ø40 mm. XTC is the groove, a extra narrow profile for compact fine counts. In the code, B is the boronized (boron-steel) substrate and D the diamond top layer. The code ends with the bearing identifier: the R60-EC1 bearing for the Rieter R60 platform.
What yarn counts does the XTC groove suit?
The XTC profile covers Ne 16–40, compact fine counts. If your schedule spans a wider range, the U general-purpose or GL large groove will cover more of it with fewer rotor changes.
What do the letters BD mean in the model code 40-XTC-BD-EC1?
The diamond layer is applied on JSM’s own treatment line, to diamond coating technology of US origin, over the prepared substrate. Because B and D are separate steps, we quote the code your machine actually calls for: send us the rotor code you are running and we confirm the substrate and coating build, plus the bearing variant, with the quotation.
How much does an OEM-equivalent rotor save versus the original?
40–60% below the OEM part price at the same dimensional accuracy, with a standard 7–15 day lead time and samples accepted before a bulk order.
Can I order the rotor spindle or rotor cup separately?
Complete assemblies or single components, both are supplied. Send the machine model and the part you need and we confirm availability and lead time.
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Pre-filled: 40-XTC-BD-EC1 · Rieter R60 · boronized base + diamond coating

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